Abstract
Introduction
With the rapid modernization and urbanization over the recent two decades, global energy usage keeps growing dramatically with an average annual rate of over 10% (Douthwaite, 2002; Zhang et al., 2015). Therein, buildings account for about 30% of total energy consumption (Luis et al., 2008). Hence, the increasing demand for building energy supplies, coupled with the severe global environment problem, stimulates the search for more energy efficient and low emission buildings and systems (Deng et al., 2011). According to the latest statistic data, heating ventilation and air conditioning (HVAC) system constitutes the main part of building energy consumption, to meet indoor thermal comfort requirement (Zhang et al., 2015).
Optimization of building thermal design, especially for the building envelopes, plays an important role in improving indoor thermal comfort and saving energy consumption for space cooling and heating (Lee and Braun, 2008; Yang et al., 2007). It is reported that the main indoor cooling loads derive from the heat gain through building external envelopes including walls, windows and ceiling, caused by indoor and outdoor temperature difference (Asan and Sancaktar, 1998). Many researchers are dedicated to building passive system optimization to reduce heat transfer through envelopes (Luis et al., 2008). Gregory et al. (2008) investigated the effect of thermal mass on thermal performance of residential buildings and defined the decrement factor for building walls based on the indoor and outdoor temperature difference. Cheng et al. (2014) simulated the transient heat transfer process of building envelopes and obtained the time lag and decrement factors for typical building envelope materials. Talyor and Miner (2014) studied the influence of thermal–physical properties of building envelopes on temperature distribution, in order to evaluate the indoor thermal uncomfortable degree.
Except for the influence of ambient temperature, solar radiation also plays an indispensable role in determining indoor thermal comfort level (Gul et al., 2016; Rajendran and Smith, 2015). Bakirci (2008) put forward the theoretical model to evaluate the solar energy conversion and utilization system. He studied the capability of solar energy absorption for passive building envelopes and maintained that solar radiation highly impacts building load demands during the daytime. Berry et al. (2013) investigated the temperature decline effect of window sunshade to decrease indoor cooling load caused by solar radiation. Santamouris et al. (2008) utilized innovative materials of high reflectivity on building external walls to reduce heat gains and found that although the direct reflectivity of such material could reach as high as 0.8, the overall cooling effect was not that desirable because of the diffuse reflection. Then Nishioka et al. (2008) tested the thermal–physical properties of retro-reflective surface material. Based on that, Yuan et al. (2015) coated building external walls with retro-reflective materials and simulated the influence of building surfaces with different reflective characteristics on the albedo of urban canyons. Rossi et al. (2014) found that using retro-reflective materials as building envelope coating materials could mitigate the urban heat island. Meng et al. (2016, 2015) measured the indoor air temperature variations in the building coated with retro-reflective materials and explained the heat transfer mechanism for the walls.
Available research on the retro-reflective materials mainly focused on material preparation or its mechanical and thermal–physical property study, whereas seldom studied the cooling energy saving effect of buildings coated with such materials. During recent years, applications of high reflectivity materials in buildings have aroused more and more concerns. How to evaluate the cooling energy saving potential of such building envelope coating material is a new and important research topic. In this paper, in order to investigate the thermal performance of building external walls with retro-reflective materials, the transient heat transfer model is built. Moreover, the electricity consumption (EC) of such retro-reflective material coated office building in Chengdu is evaluated in a whole summer season based on the established model. In addition, economic analysis is conducted to compare the payback periods of coating for five typical cities located in different climate zones in China. This work can provide guidance for practical building envelope thermal design.
Mathematical model
Heat transfer of external wall
In order to simplify analysis, the two-plate room model is used and this model has been validated before for building indoor environment simulations (Jiang et al., 2012; Wang et al., 2014). Figure 1 gives the heat transfer process of building external walls. The transient heat transfer equations for the external wall are as follows
Heat transfer processes of building external walls.

Boundary conditions
According to available research (Fang and Li, 2000), the equivalent temperature of solar radiation is related to the thermal–physical properties of the external surface material of building envelopes, which determines the ratio of solar absorption (
The long wave radiation contains two parts: sky radiation and ground radiation. According to the heat radiation principle, there is
Then the equivalent temperatures of long wave radiations can be obtained
Based on the equivalent radiation temperatures, equation (2) can be changed into the following form
The convective heat transfer coefficient of wall external surface can be regarded as a constant value,
Based on the established model, the heat transfer amount through building external walls can be obtained. Furthermore, it can be seen that high solar reflectivity (
Simplified room model
In real applications, except for heat transfer through building walls, cooling load is also caused by heat gains from windows and indoor heat source. As Figure 2 shows (two-plate room model), the external wall is viewed as one plate and all internal envelopes (e.g. wall, ceiling and floor) are lumped into another plate, regardless of the long wave radiations between them. Such a simplified room model has been validated before and the calculation error is within 10%, which is quite acceptable for engineering applications (Zhang et al., 2013, 2006).
Schematic diagram of simplified two-plate room model.
For the energy conversation of the indoor air, there is
In equation (9),
Cooling energy consumption
As equations (9) and (13) show, the cooling energy usage mainly derives from the EC of air conditioners (e.g. electrical compression chiller) for space cooling in summer
Electrical chillers’ COP variation with changing load ratios and ambient temperatures.

Based on the established model, the hourly cooling load, indoor air temperature and EC can be calculated out. For such a non-linear programme, numerical iteration calculation method is utilized to solve equations (1) to (15) (Zhang et al., 2015, 2013). Figure 4 gives the flow chart of solving such a non-linear programme through MATLAB software. Building information (i.e. thermal–physical properties of external envelopes) and climatic parameters (i.e. ambient temperature and solar radiation intensity) are input to the calculation module to obtain the heat gains through envelopes (equations (1) to (7)) and thermal performance of the electrical chiller (equation (15)). In the starting calculation cycle, cooling power provided by chillers is determined initially. Then the energy balance relationship of indoor air (equation (9)) is used to determine hourly indoor air temperature. Only if the hourly indoor air temperature is lower than the setting upper value for thermal comfort (i.e. 28℃, according to China HVAC design standard, GBJ 19-87), can the iteration be finalized. Otherwise, the new calculation cycle starts by changing cooling power of electrical chiller. Finally, the total EC in the whole cooling season can be obtained through the integration of hourly energy usage (equation (14)).
Calculation flow chart.
Test and experiment
Reflectivity measurement
Concrete and cement are the mainly used structure materials of building envelopes, and their solar radiation reflectivity ( Reflectivity measurement of three retro-reflective coating materials through spectrophotometer.
As Figure 6 shows, the chosen retro-reflective materials have high solar reflectivity for visible and ultraviolet sunlight (0.3–2.3 µm), but relatively low reflectivity near infrared area. According to the standard ASTME 424-71-2007, the average solar reflectivity can be expressed by
Solar reflectivity of three samples of chosen retro-reflective coating materials for different wavelength sunlight.

The average solar reflectivity of the chosen retro-reflective coating materials can be calculated out that
Experiment system
Figures 7 and 8 give the schematic diagram and photos of the experiment system, respectively. Two building box models (L × W × H = 800 mm × 1000 mm × 1300 mm) are constructed to compare the building envelope thermal performance with and without retro-reflective coating materials (1 mm), respectively. The main structure envelope materials of these two building boxes are the same (40 mm polystyrene foam + 0.5 mm stainless steel × 2). Moreover, thermocouples are utilized to measure the temperatures of indoor air, envelope internal and external surfaces, respectively. Then the temperature data are collected by the automatic testing system (JTRG-II).
Schematic diagram of experiment on building envelope thermal performance with retro-reflective coating material. Pictures of experiment system (on the roof of department building of College of Architecture and Environment, Sichuan University, Chengdu, China, 4 August 2016).

Except for the constructed building box models and temperature measurement system, the experiment equipment also contains climatic data collection system including outdoor air temperature, humidity and solar radiation intensity test. The experiment was conducted in six consecutive days in summer (from 4 to 9 August 2016). Figure 9 gives the hourly measured ambient temperature and solar radiation intensity in Chengdu during the experiment period.
Climatic parameters in Chengdu from 4 to 9 August 2016.
Results and discussion
Temperature variation and comparison
The cooling load of constructed building boxes mainly comes from the heat gain through envelopes (four walls and ceiling with same materials). The aforementioned heat transfer model is used to calculate the temperature distribution, which is then compared to the measured one. The thermal conductivities of polystyrene foam, stainless steel and retro-reflective coating material are supposed to be 0.041, 100 and 20.6 W/m K, respectively (Li, 2012). For long wave radiations, the equivalent radiation temperatures can be regarded as constants (e.g. External surface temperature variations of the two experimental building boxes in one summer day (8 August 2016).
The measured external, internal and indoor air temperatures of two experimental building boxes are shown in Figure 11, respectively. It is clear that all temperatures fluctuate during this period and the variation trends keep consistent with that of the climatic parameters shown in Figure 9. Particularly, due to solar radiation in the daytime, the external surface of experimental building envelope can reach as high as 60℃, exceeding the ambient temperature. For the same building box, temperature declines monotonously from external surface to indoor air ( Temperature variations of the two experimental building boxes in six consecutive summer days (4–9 August 2016). (a) External surface, (b) internal surface and (c) indoor air.
Cooling energy saving
Based on the room model, air conditioning energy consumption for space cooling can be calculated out for given known conditions. As Figure 12 shows, a typical room with a south-facing external wall in a multi-stories office building in Chengdu is chosen as an illustrative example (model built by PKPM software). The main geometrical and thermal–physical parameters of the studied room are listed in Table 1. It is assumed that the average value of indoor heat gains from people, lights and equipment is 10.8 W/m2 (Zhang et al., 2013) and the triggering temperature of opening air conditioner for space cooling is 28℃ (Standard of PR China (GBJ 19-87), 2001) (Zhang et al., 2015). Figure 13 shows the ambient temperature and solar radiation intensity variations in Chengdu in the whole summer days (from 31 May to 30 September) in one typical year (China Meteorological Administration, 2005).
An office building in Chengdu (area 6900 m2, external surface area 5865 m2, ratio of window to wall 0.2). Room information of the office building in Chengdu. Ambient temperature and solar radiation in Chengdu from 31 May to 30 September in one typical year.

According to the established model in ‘Heat transfer of external wall’, ‘Simplified room model’ and ‘Cooling energy consumption’ sections, iteration calculation is activated (Figure 4). The results of hourly cooling loads in the studied office building in Chengdu are shown in Figure 14(a) and (b). It is clear that with retro-reflective coating materials, the hourly cooling load in the daytime declines significantly, due to the decreasing heat gains from solar radiation. For ordinary building envelope materials (e.g. Hourly cooling load of the office room in Chengdu. (a) In whole summer (from 28 May to 30 September) and (b) from 4 to 9 August.
Economic analysis
Even though such coating materials are favourable for saving cooling energy consumption and operation cost of air conditioning systems in summer, the capital investment of building is about to rise since the price of retro-reflective materials is higher than that of ordinary ones. So economical factor plays an important role in feasibility analysis in practical applications. For the studied office building (Figure 12), the total EC for space cooling can be reduced by 3.2 × 104 kWh in summer, leading to 1.79 × 104 CNY operation cost saving each year (unit electricity price is 0.56 CNY/kW h for domestic usage (Li, 2012)). On the other hand, the unit price of retro-reflective coating materials is about 40 CNY/m2 in China (Li, 2012). Thus, the incremental capital investment for building coating is assessed to be 1.88 × 105 CNY (4692 m2 surface area of external walls). The payback period of incremental capital investment equals about 9.1 years (considering the discount rate, an interest rate of central bank in computations of present value, e.g. 10% (Liu and Hsieh, 2016)). So the payback period is acceptable, with respective to the much longer building lifetime.
The previous analysis in ‘Cooling energy saving’ section indicates that the cooling energy saving potential of coating materials highly depends on local climatic conditions, especially the ambient temperature and solar radiation intensity. Therefore, coating building external walls with retro-reflective materials may not be feasible for all situations or places if taking economic factors into consideration. Figure 15 gives five typical cities in different climate zones in China: Harbin, Beijing, Chengdu, Kunming and Guangzhou (China Building Thermal Design Standard, GBT 50176). By using the same method, the ECs before and after coating, as well as the payback periods, can be obtained for these cities, respectively (Figure 16).
Five typical cities in different climate zones in China. Energy saving potential and economic analysis comparison among five typical cities in China.

The variation trend indicates that the cooling energy saving amount of building walls coated with retro-reflective materials declines approximately from south to north in China. For instance, Guangzhou, located in Hot Summer and Cold Winter zone, is of the highest EC for cooling in summer. And the electricity usage can be reduced by 4.4 × 104 kWh after coating, resulting in only 6.8 years payback period there. By contrast, the payback period reaches about 21 years in Harbin, since its cooling load is much lower than the other southern cities. Therefore, from the perspective of economic analysis, the studied coating material is more applicable to southern cities with hot summer in China, in order to make full use of solar radiation reflection effect of retro-reflective materials to decrease cooling load.
Conclusions
Heat transfer through building envelopes constitutes the dominant part of indoor cooling load in summer. Coating building external walls with high solar reflectivity materials is an effective way to reduce heat gains from solar radiation and save cooling energy consumption accordingly. In this paper, the transient heat transfer model of building external envelopes is established and validated through experiment, to investigate the thermal performance of building walls coated with retro-reflective materials. Moreover, taking an office building in Chengdu as an illustrative example, the cooling energy saving potential of such retro-reflective material coated building is evaluated in summer. In addition, economic analysis is conducted to compare the payback periods of such coating materials in different climate zones. It can be concluded that
Retro-reflective coating materials can decrease both the surface temperature of external walls and heat gains from solar radiation during the daytime. For the experiment case, average indoor temperature in the building box coated with retro-reflective materials ( The average cooling load can be reduced by about 9.1 W/m2, with such retro-reflective coating materials for the office building in Chengdu. Moreover, EC for space cooling decreases from 2.11 × 105 to 1.79 × 105 kWh, leading to 15.2% energy saving in a whole summer season. For the studied case, operation cost for space cooling in summer can be saved by 1.79 × 104 CNY. However, the capital investment for coating increases by 1.88 × 105 CNY. The incremental capital investment can be paid back by 9.1 years in Chengdu. Through economic comparison, the payback period increases nearly from south to north in China. So such retro-reflective coating material is more applicable to southern cities with hot summer.
In practical engineering fields, building cooling load and energy consumption are influenced by various factors, such as building types, climatic conditions and indoor thermal comfort requirements, etc. Besides, reducing heat gains from solar radiation through coating envelopes with retro-reflective materials can decrease cooling load in summer, but it also inevitably increase heating load in winter, when solar radiation is much more preferable. The present work only discusses a simple case to show the cooling energy saving potential and preliminary application of retro-reflective coating materials used in building external envelopes. Although the specific results obtained from the studied case may not be applicable to all situations, the analysis approach used here is general. This work can provide guidance for practical building thermal design.
