Abstract
Introduction
Vanadium is a rare earth soft metal (0.01% of the earth's crust), silver-grey in colour (Clarke and Washington, 1924). It exists in different forms of oxides and complexes (−1, 0, +2, +3, +4, +5) with vanadium pentoxide being the most stable state (Sirviö et al., 2016). Apart from its own ores, vanadium oxides are extracted from iron and uranium ores and the salt roast process (Zakrzewska-Koltuniewicz et al., 2014). Currently, the main source of environmental contamination by vanadium is combustion of fuels. It is estimated that 69,000 tons are released into the atmosphere annually (Costigan et al., 2001). The typical concentration of vanadium in crude fuels ranges from 0.2 µg/g to 260 µg/g and 14 mg/kg to 56 mg/kg in coal (Costigan et al., 2001; Fernández-Álvarez et al., 2007). After combustion, varying quantities of vanadium remain in solid residues, soot, fly ash, and boiler scale as vanadium pentoxide. Vanadium is used in power grid systems as an energy storage material (Parasuraman et al., 2013). With increasing consumption of such fuels and development of energy storage systems, the levels of vanadium pollution are also expected to increase. Pollution of water bodies and the soil could also easily occur if vanadium sediments were subjected to acidic conditions (pH ≤ 2) (Cappuyns and Swennen, 2014).
After the price fall of major minerals in 2015, the price of vanadium has steadily increased to USD 21/kg (infomine.com, 2016). This is due to increased production of steel, high-speed aircraft, jet engines, and production of superconducting magnets of which vanadium is a requirement (Moskalyk and Alfantazi, 2003). In addition, due to the development of renewable energy systems, vanadium demand is expected to escalate since it has been identified as a superior energy storage material (Parasuraman et al., 2013). Vanadium retains its charge over a longer period of time compared to lithium (Tarascon and Armand, 2001). In animal cells, vanadium is essential for stimulation of vascular permeability factor which is responsible for the creation of new or rebuilding lesion blood vessels (Korbecki et al., 2012). However, vanadium has diverse effects in mammals and birds. For example, increased concentration of vanadium (5–10 mg/kg) reduces egg albumen quality (Wang et al., 2017). Vanadium compounds (sodium metavanadate) at elevated levels cause epididymis weight loss, sperm count loss in males, eye irritation and increases neoplastic cell growth (Llobet et al., 1993; Roberts et al., 2016).
Different methods have been researched and developed for the recovery and reduction of vanadium pollution, these include: ion exchange resins (Gomes et al., 2016; Yeom et al., 2009); leaching (Cappuyns and Swennen, 2014; Chen et al., 2010); and gravity separation (Zhao et al., 2013). However, leaching process requires elevated concentration of the acid and temperatures (Cappuyns and Swennen, 2014), while ion exchange is not a desirable method for removing low metal concentrations (Uddin, 2017). By the use of adsorption using nanomaterials, adsorption method has become a competitive and cost-effective method for removal of organics, metals, and dyes from solutions. Adsorption method has a high efficiency for removal of organic and inorganic contaminants (Smith and Rodrigues, 2015). The choice of any adsorbent depends mainly on adsorption capacity, cost, availability, and reusability.
Removal of vanadium from solution presents a challenge for many countries owing to high cost of existing technologies and adsorbents. Recently, vast modified adsorbents (activated carbon, sludge, chitosan) have been studied to effectively recover vanadium (Doğan and Aydın, 2014; Mthombeni et al., 2016; Sharififard and Soleimani, 2015; Sirviö et al., 2016). However, the shortcomings of most of these adsorbents are high operational and maintenance costs, generation of toxic and complicated procedure involved in making them. Although traditional adsorbents like shale and coal waste have been studied for removal of different metals, vanadium adsorption by these adsorbents has received less attention (Uddin, 2017). The adsorption characteristics of vanadium on such adsorbents are not well known.
Shale is extensively distributed over the earth's surface – mainly composed of silica, alumina, hydroxyl, and weathered rocks (Chamley, 1989; Uddin, 2017). Clays (bentonite, zeolite, pyrrole, and vermiculite) have received great attention in the past decades due to their ability to immobilize trace and heavy metals in soil (Chen et al., 2015; Mthombeni et al., 2016; Wang et al., 2017). Clays are able to achieve this due to their electrochemical properties, large surface area, and large pore volume (Leroy and Revil, 2004; Uddin, 2017). Due to the limited isomorphic exchange in the octahedral and tetrahedral sheets, shale is always negatively charged (Leroy and Revil, 2004). This makes shale a desirable material for cation adsorption. Combining these factors and the fact that shale is far less toxic, is abundantly available, and a less expensive material, shale is ideal for adsorption of vanadium.
Although coal processing and production produce a vast amount of wastes and pollutants, its overall consumption is expected to increase (Höök et al., 2010). As of 2014, the global consumption of coal ranged between 5 and 6 Gt (United Nations, 2016). Of this, 10–15% is estimated to be coal waste (Haibin and Zhenling, 2010). According to Ribeiro et al. (2010), coal wastes from the unburnt piles constitute mainly illite and quartz, while those from the burnt zone contain illite, quartz, mullite, jarosite, and a significant amount of amorphous material. Coal waste has been recycled in different forms, these include: coal ash can act as a bidder material in construction (Kacimi et al., 2010; Mohammadinia et al., 2017), ceramic and glass industry (Blissett and Rowson, 2012; Zhang et al., 2007), soil amelioration due to its buffering characteristics (Bolan et al., 2014; Ukwattage et al., 2013). Upon modification, coal waste has been successfully used as an adsorbent (Blissett and Rowson, 2012; Cardoso et al., 2015; Mohan and Gandhimathi, 2009). While waste coal has been recycled in different ways, tons of unburnt coal waste are disposed off in landfills (Haibin and Zhenling, 2010).
As the world is looking for better ways of recycling coal waste and cheap means of recovering vanadium, shale and unburnt coal waste as adsorbents need to be investigated. Therefore, the aim of this study was to develop accurate, reliable, and convenient quantitative data for the use of shale and coal as adsorbent materials for vanadium. The study investigates the adsorption properties of shale and unburnt coal waste in the abstraction of vanadium from the water. Adsorption kinetics and equilibrium conditions are also studied to understand the behaviour of vanadium adsorption.
Materials and methods
Material characterization
Shale and unburnt coal waste were collected from Trakya mining region, Turkey (GPS coordinates: 41.141968N, 28.353888E for shale and 41.143356N, 28.352600E for coal). Materials were air-dried, crushed, and then sieved to give 0.5–1.0 mm particles using ASTM standard sieves. The particles were washed with distilled water, dried for 24 hours at 105 ℃ in the oven. Then the Brunauer–Emmett–Teller (BET) specific surface area, micropore volume, and size were measured using Quantachrome Autosorb IQ Automated Gas Sorption Analyzer. The total pore volume was measured for pores smaller than 1199.7 Å at
Calibration curve
The standard graph for estimation of vanadium concentration (Figure 1(a)) was developed using the Gallic acid method (Fishman and Skougstad, 1964). Ammonium monovanadate (NH4NO3) was used as a source of vanadium and was supplied by Merck Chemicals. Beer's law of absorbance is applied, that is, the oxidation of Gallic acid is proportional to the concentration of vanadium in the solution. The wavelength was set at 415 nm. The absorbance strength was measured using Spectroquant Pharo 300 spectrophotometer.
Calibration curve (a), effect of pH on adsorption (b), and effect of dosage on adsorption (c) of vanadium.
Batch adsorption, isotherms, and kinetics
Batch adsorption was studied by agitating 1.5 g of coal waste and 1.2 g of shale with 50 mL of vanadium solution at varying concentration (40–100 mg/L of vanadium). The effect of pH is examined by varying the pH from 2 to 9 of 50 mL (100 mg/L of vanadium) with 1.0 g of each adsorbent. Furthermore, the effect of temperature was studied by adjusting the temperature between 15 ℃ and 40 ℃ of 50 mL (100 mg/L of vanadium). The flasks and their contents were shaken for 24 hours at 120 r/min. To determine the fraction of vanadium removed, samples were picked, filtered and residual vanadium was determined using the Gallic acid approach. Applying equation (1), the fraction of vanadium removed from the solution was determined
Regeneration
For economic purposes, regeneration of the adsorbents was investigated. Shale (1.2 g) and coal waste (1.5 g) were made to contact with 50 mL of 100 mg/L of vanadium. Used adsorbents were agitated with 20 mL of 1 M NaOH for 24 hours at 25 ℃. After the adsorbents were mixed with 20 mL of 1 M HNO3 for 2 hours (Mthombeni et al., 2016), the adsorbents were dried, weighed, and reused. The process was repeated five times for each adsorbent. The adsorption capabilities were measured using equation (2).
Results and discussion
Characteristics of the adsorbent
The FTIR spectra of shale and coal waste before adsorption are shown in Figures 2(b) and 3(b), respectively. For both adsorbents, the bold peaks at 3380 are due to elongation of O–H, O–H–O, and amine functional groups. In coal waste, the vibration at 2926, 1738, 1630, 983, and 776 (Figure 3(b)) is due to the stretching of C–H, C = O, C = C, Si–O–Si and Si–O–Na bands, respectively (Balachandran, 2014; Goswami et al., 2017; Ren et al., 2015). The shale's FTIR (Figure 2(b)) shows peaks at 1712, 1621, 1433, 996, and 830. These peaks correspond to C = O, C = C, S = O, Si–O, and Al–OH–Fe, respectively (Herbert et al., 2016). After sorption, there is a shift in the vibration of some bands. For coal, 1738, 1630, 1432, 1366, and 983 wave spectrum shifted to 1740, 1623, 1446, 1373, and 992, respectively (Figure 3(a)). In addition, visible peaks are formed at 1717 and 828 wavelength. While for shale, peaks 3365, 1433, 1202, and 643 shifted to 3398, 1416, 1275, 676, respectively. Moreover, incipient peaks are detected at 1566 cm−1 and 753 cm−1 for shale (Figure 2(a)).
FTIR spectrum of shale before (b) and after (a) adsorption of vanadium. FTIR spectrum of coal before (b) and after (a) adsorption of vanadium.

These new peaks correspond to stretching of V = O at a high wavelength, while those between 750 and 1000 spectra are attributed to vibration of V–O bands (Mthombeni et al., 2016). The shifting and formation of incipient peaks confirm the adsorption of vanadium on both adsorbents. Comparing the FTIR results before and after adsorption for both adsorbents, there was a little distortion of the adsorbents, thus the surface properties remain unchanged. This can also be confirmed from SEM images (Figure 4(a) to (d)). There was no major change in the morphology of the adsorbents after adsorption. Comparing the SEM images of shale (Figure 4(c)) and coal waste (Figure 4(a)), shale had a better dispersibility, which was conducive for adsorption. From BET results (Table 1), shale has a large surface area and bigger micropore volume compared to coal. These factors facilitate easier adsorption by shale than coal waste. Unlike the previous studies, no surface activation and pretreatment were applied to the adsorbent samples (Doğan and Aydın, 2014; Mthombeni et al., 2016; Sharififard and Soleimani, 2015).
SEM images of coal before (a), after (b) adsorption and shale before (c), after (d) adsorption. BET surface characteristics.
Effect of pH and adsorbent quantity
The influence of pH on the abstraction of vanadium was investigated by agitating 1.0 g of each adsorbent with 50 mL of 100 mg/L of vanadium. The pH was adjusted to 2, 3, 4, 5, 6, 7, 8, 7, and 9. According to Figure 1(b), an increase of pH above 3 showed a decrease in the abstraction of vanadium by both adsorbents. At pH ≤ 3, the major form of vanadium is pentavalent cation
Adsorption kinetics
The pseudo-first-order equation (3) and pseudo-second-order equation (4) were applied to examine the kinetics of vanadium on shale and coal waste (Sirviö et al., 2016)
Figure 5(a) and (b) shows the effect of initial concentration of vanadium and the contact time. As the concentration of vanadium increased, the adsorption capacity also increased. The sorption of vanadium was very rapid during the first 120 minutes. This was attributed to readily available sites on the adsorbents and after the equilibrium was attained. Table 2 summaries the kinetic parameters of each model. The analysis of correlation coefficients ( Adsorption kinetics of shale (a), coal (b); pseudo-second order of shale (c), coal (d); intra-particle diffusion model of shale (e), coal (f) for adsorption of vanadium. Adsorption parameters.
Adsorption isotherm and nature
The vanadium adsorption isotherms on shale and coal waste were examined using Langmuir, Freundlich, and Dubinin–Radushkevich models (Doğan and Aydın, 2014; Wei et al., 2017). Equations (6) to (9) were applied to investigate the Langmuir, Freundlich, and Dubinin–Radushkevich models, respectively, at 15 ℃, 25 ℃, and 40 ℃
Adsorption isotherm parameters of vanadium by coal waste and shale.

Effect of temperature for shale (a), coal (b); adsorption isotherms for shale (c), coal (d); Langmuir model at different temperatures for shale (e), coal (f).
To further understand the adsorption of vanadium by the adsorbents, dimensionless parameter,
Although
Regeneration
According to Figure 7(a) and (b), after the second cycle, the adsorption rate reduced to 48.32% and 52.88% for shale and coal, respectively. This is attributed to a reduction in the specific surface area that directly affects the pore volume (Castrillo et al., 2015). In addition, during regeneration, a considerable amount of the adsorbents is lost (Doğan and Aydın, 2014). Keeping other factors (pH, concentration, temperature, and contact time) constant, reduction in adsorbent dose increases the equilibrium concentration, thus a reduction in removal efficiency.
Adsorption–desorption cycles of shale (a) and coal (b).
Conclusion
Comparison with other vanadium adsorbents.
The adsorbents' performances are best achieved under elevated concentration of the acid. Therefore, there is a need for the modification of adsorbents to fit general wastewater pH and adsorption capacity improvements. However, environmental effects caused by chemical activation are remarkable in adsorption studies carried out with inexpensive and natural adsorbents. The yield values for vanadium removal and recovery of natural materials originating from coal enrichment processes are unique.
